Search Catalog   By KeywordBy Item #         All Categories    Aluminum Die Casting All Categories > Aluminum Die Casting > Aluminum Die Casting       Printable Page     Email This Page     Save To Favorites Aluminum Die Casting     Email This Page       Save To Favorites    Manufacturing brings the engineers' designs to life. With your specifications, our manufacturing engineers, quality engineers, and production staff develop a process that will produce your parts economically, and with reliable quality. Automated Die Cast Plant - Premier invests in capital equipment to provide quality products in both high and low volumes. Our die cast plant has state of the art technology with automated Prince machines ranging from 450 to 900 tons. The advantages of process consistency, precision, and reduced labor our Robots and Auto-ladles offer. Process Monitoring & Closed Loop Control - Production errors are eliminated with our advanced technology: The Visi-Trak™ System, monitoring the balance of the machines, and the "closed loop" cells, ensuring process consistency "shot-to-shot". The built-in process monitoring and self-adjusting capabilities of the Prince machine assure expeditious correction of any problems during operation. In addition to our first-rate automated machinery, our knowledgeable staff interfaces with the automation to react to detected problems and to inspect the product for deficiencies. Vacuum Die Casting - Utilizing the Thurner Minimum Fill Time (MFT) vacuum system, we improve the surface finish and integrity of our castings and reduce wear on the die. MFT evacuates the air in the die cavities prior to the injection of alloy. This process allows the part to "quick fill" by a combination of reduced back pressure and a high injection rate. MFT provides a product with better surface finish, reduced gas porosity, and reduced leakage problems. The advantages of MFT clearly compliment the cost efficiency of our die casting process. larger image larger image  Specifications   Equipment List    Departmental Equipment List Engineering & Design 3 CAD Seats, Cadkey & ProE 1 Tool Design Software for Die Casting Dies FlowPred, RunDes, FanDes System 1 Flow Simulator Software 1 Communication Package to Modem Print Files 1 HP Plotter 1 Xerox Print Copier Machine Die Casting 1 400 Ton Aluminum Cold Chamber, HPM Castmaster 2 600 Ton Aluminum Cold Chamber , HPM Castmaster 1 600 Ton Aluminum Cold Chamber , Kux 3 650 Ton Aluminum Cold Chamber , Prince 3 800 Ton Aluminum Cold Chamber , HPM Castmaster 4 850 Ton Aluminum Cold Chamber , Prince 1 1000 Ton Aluminum Cold Chamber , Prince 2 2x2 Zinc Hot Chamber, Techmire 2 4x4 Zinc Hot Chamber, Techmire 1 6x6 Zinc Hot Chamber, Techmire 1 80 Ton Zinc Hot Chamber, Frech Die Casting Ancillary 9 Automatic Ladle Model 205, Rimrock Corp. 5 Automatic Ladle Model 305, Rimrock Corp., Triangle Controls 13 Automatic Extractor Spray System, Model 195, Rimrock Corp. Triangle Control System. 1 Kawasaki Robot, Model ZX165U 2 Air Compressor, 100 HP Screw, Quincy 1 Air Compressor, 100 HP Rotary Kaiser Die Casting Process Die Casting Process Equipment 1 Portable Shot Monitor, Tymac Model 3000 1 Central Visitrac Monitoring System, Model 7700 1 Central Visitrac Monitoring System, Model AT2020 8 Oil Recirculating Units: Die Cooling/Heating 2 MFT Vacuum Units: 14 Casting Machine Capacity Melting Department 1 Central Reverb Furnace, MPH Industries Model AC4000 Dual Fuel Capability, degassing for cleaning of metal. 1 Central Reverb Furnace, Warwick Industries Model WBT85 Dual Fuel Capability, degassing for cleaning of metal. 14 Aluminum Holding Furnaces, Thermizer Low Energy Model 1 Melter/Holder Combination Furnace, Kemp Industries Model GRMS600, Special Alloys Capability 4 Hoist, Tractor, Bull Ladle System for Monorail Transport, P&H 1 Electronic Scale & Platform for weighing precharge material Trim Department 17 28 Ton Hydraulic Four Post Power Presses, Greenlee Mfg. 11 8 Ton Hydraulic Power Presses, Dennison 2 25 Ton Hydraulic Four Post Power Press, Hannifan 2 15 Ton Magnum Hydraulic Presses Machining Department 1 Fadel CNC Vertical Machine Center, with tool changers 5 CNC Robodrills, Fanuc Controls, with pallet changers 2 CNC Robodrills, Fanuc Controls 5 Dedicated Machine Centers, Amplifier Housings Multiple drill/tap/bore operations 2 Dedicated Drill & Tap Machine Centers, ADC Amplifier Housings 1 Dedicated Tap Center, Interdiction Housing 3 Dedicated Tap Centers, Fiber Housing 4 Natco MultiSpindle Drill/Tap Machines. 24 Spindle Capacity. 2 Bridgeport Milling Machines Finishing Department 1 Tumblast Wheelabrator, Wheelabrator-Frye 1 Vibratory Mill, Sweco, Model 10 FT3 1 Vibratory Mill, Sweco, Model 20 FT3 1 Vibratory Mill, Rotofinish, Model 55S 1 Vibratory Mill, Rotofinish, Model 70T 1 Vibratory Mill, Rotofinish, Inline 70T Quality Department 1 Brown & Sharp Validator, Model 7100-2418 with HP 9815 1 Spectrometer, Jarrel-Ash Atom Comp 8500 1 Helmel Coordinate Measuring Machine, Model PCMM+ Manual Assembly Department 8 Dedicated Nutrunner Machine Centers, CATV Housings 10 Leak Test Stations, CATV Housings 6 Component Assembly Presses, CATV Housings 1 Automated Dryer Tool Room Various Milling Machines, Lathes, Grinders, Radial Drill, Welding Equipment to support the production operations in repair work.  MORE IMAGES  · Arm-Stop · Interdiction · Frame · Lionel-Train-Grey · Wiper Housing · Proctor-Silex-Iron · Top · LE-Base · NH-Cover · Angle Bracket · Polished Drill Housing · Air Compressor Body · CATV Housing w/ Pin Fins · Frame w/ Castin Threads · Housing Communication · HISU Enclosure · Radio-Housing · Valve Cover · LE Assembly Painted · Mag Module-Printer Base  DOWNLOADS    Die Casting (Video)   Transmission Die (Video)   Die Casting (Video)