Premier Die Casting Co. - <b>Zinc Die Casting</b>
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Zinc Die Casting


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Premier Die Casting manufactures a large range of zinc parts for many different industries. With your specifications, our manufacturing engineers, quality engineers, and production staff develop a die casting process that will produce your parts economically, and with reliable quality.

Automated Die Cast Plant - Premier Die Casting invests in capital equipment to provide quality products in both high and low volumes. Our die cast plant has state of the art technology with automated Techmire machines ranging from 2.5" x 2.5" to 6" x 6" die sizes. The advantages of process consistency, precision, and reduced labor these machines offer.



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 Specifications  Equipment List  

Departmental Equipment List

  • Engineering & Design
  • 3 CAD Seats, Cadkey & ProE
  • 1 Tool Design Software for Die Casting Dies
  • FlowPred, RunDes, FanDes System
  • 1 Flow Simulator Software
  • 1 Communication Package to Modem Print Files
  • 1 HP Plotter
  • 1 Xerox Print Copier Machine

    • Die Casting

  • 1 400 Ton Aluminum Cold Chamber, HPM Castmaster
  • 2 600 Ton Aluminum Cold Chamber , HPM Castmaster 1 600 Ton Aluminum Cold Chamber , Kux
  • 3 650 Ton Aluminum Cold Chamber , Prince
  • 3 800 Ton Aluminum Cold Chamber , HPM Castmaster
  • 4 850 Ton Aluminum Cold Chamber , Prince
  • 1 1000 Ton Aluminum Cold Chamber , Prince
  • 2 2x2 Zinc Hot Chamber, Techmire
  • 2 4x4 Zinc Hot Chamber, Techmire
  • 1 6x6 Zinc Hot Chamber, Techmire
  • 1 80 Ton Zinc Hot Chamber, Frech

    • Die Casting Ancillary

  • 9 Automatic Ladle Model 205, Rimrock Corp.
  • 5 Automatic Ladle Model 305, Rimrock Corp., Triangle Controls
  • 13 Automatic Extractor Spray System, Model 195, Rimrock Corp.
  • Triangle Control System.
  • 1 Kawasaki Robot, Model ZX165U
  • 2 Air Compressor, 100 HP Screw, Quincy
  • 1 Air Compressor, 100 HP Rotary Kaiser

    • Die Casting Process

  • Die Casting Process Equipment
  • 1 Portable Shot Monitor, Tymac Model 3000
  • 1 Central Visitrac Monitoring System, Model 7700
  • 1 Central Visitrac Monitoring System, Model AT2020
  • 8 Oil Recirculating Units: Die Cooling/Heating
  • 2 MFT Vacuum Units: 14 Casting Machine Capacity

    • Melting Department

  • 1 Central Reverb Furnace, MPH Industries Model AC4000
  • Dual Fuel Capability, degassing for cleaning of metal.
  • 1 Central Reverb Furnace, Warwick Industries Model WBT85
  • Dual Fuel Capability, degassing for cleaning of metal.
  • 14 Aluminum Holding Furnaces, Thermizer Low Energy Model
  • 1 Melter/Holder Combination Furnace, Kemp Industries
  • Model GRMS600, Special Alloys Capability
  • 4 Hoist, Tractor, Bull Ladle System for Monorail Transport, P&H
  • 1 Electronic Scale & Platform for weighing precharge material

    • Trim Department

  • 17 28 Ton Hydraulic Four Post Power Presses, Greenlee Mfg.
  • 11 8 Ton Hydraulic Power Presses, Dennison
  • 2 25 Ton Hydraulic Four Post Power Press, Hannifan
  • 2 15 Ton Magnum Hydraulic Presses

    • Machining Department

  • 1 Fadel CNC Vertical Machine Center, with tool changers
  • 5 CNC Robodrills, Fanuc Controls, with pallet changers
  • 2 CNC Robodrills, Fanuc Controls
  • 5 Dedicated Machine Centers, Amplifier Housings
  • Multiple drill/tap/bore operations
  • 2 Dedicated Drill & Tap Machine Centers, ADC Amplifier Housings
  • 1 Dedicated Tap Center, Interdiction Housing
  • 3 Dedicated Tap Centers, Fiber Housing
  • 4 Natco MultiSpindle Drill/Tap Machines.
  • 24 Spindle Capacity.
  • 2 Bridgeport Milling Machines

    • Finishing Department

  • 1 Tumblast Wheelabrator, Wheelabrator-Frye
  • 1 Vibratory Mill, Sweco, Model 10 FT3
  • 1 Vibratory Mill, Sweco, Model 20 FT3
  • 1 Vibratory Mill, Rotofinish, Model 55S
  • 1 Vibratory Mill, Rotofinish, Model 70T
  • 1 Vibratory Mill, Rotofinish, Inline 70T

    • Quality Department

  • 1 Brown & Sharp Validator, Model 7100-2418 with HP 9815
  • 1 Spectrometer, Jarrel-Ash Atom Comp 8500
  • 1 Helmel Coordinate Measuring Machine, Model PCMM+ Manual

    • Assembly Department

  • 8 Dedicated Nutrunner Machine Centers, CATV Housings
  • 10 Leak Test Stations, CATV Housings
  • 6 Component Assembly Presses, CATV Housings
  • 1 Automated Dryer

    • Tool Room

    		Various Milling Machines, Lathes, Grinders, Radial Drill, Welding Equipment to support the production operations in repair work.

     MORE IMAGES 

    · Techmire Machine Zinc

    · Automatic Die Cast Plant


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